Descripción del Producto
2~40bar DIRECT-DRIVE WATER-INJECTED OIL-FREE SCREW AIR COMPRESSOR (PM VSD)
1. Low temperature means more efficiency
With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved.
The superior cooling capability of water removes the heat and gives more air per kW of power.
This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.
2. Cutting the maintenance cost
Spare parts only need air filter elements and water filter elements
Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor.
Low temperature reduces the stress on other components ensuring long life.
3. Avoiding the costs of extra energy to combat pressure drop
These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.
4. No Gearbox No need for associated oil lubrication.
5. Simple structure
Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong,
while balance bearing loads extend the compression element service life for low-cost operation.
Parámetros del producto
Descripción del Producto
Perfil de la empresa
Hot Sale Products
2~10bar Oil-injected 7~16bar All-in-1 Small Single-phase
Screw Air Compressor Screw Air Compressor Screw Air Compressor
2~40bar 100% Oil-free 8~12bar 100% Oil-free Diesel Engine Portable
Screw Air Compressor Scroll Air Compressor Screw Air Compressor
Main Product
What we can supply:
* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts
| Servicio posventa: | 24*7 Online Services and Video Guide |
|---|---|
| Garantía: | 1 Year for The Whole Machine & 2 Years for Air End |
| Estilo de lubricación: | Sin aceite |
| Sistema de refrigeración: | Refrigeración por aire |
| Fuente de alimentación: | Alimentación de CA |
| Tipo de instalación: | Tipo estacionario |
| Personalización: |
Disponible
|
|
|---|
.webp)
¿Cómo se garantiza una lubricación adecuada con agua en los compresores de aire?
La lubricación adecuada con agua en los compresores de aire es esencial para mantener su rendimiento, eficiencia y durabilidad. A continuación, se explica detalladamente cómo garantizar una lubricación adecuada con agua:
- Utilice agua de alta calidad: Para empezar, utilice agua de alta calidad para la lubricación. Lo ideal es que el agua esté limpia, libre de impurezas y con la composición química adecuada. Las impurezas o contaminantes en el agua pueden provocar un mayor desgaste, corrosión y obstrucciones en el compresor. Es posible que se requieran sistemas de tratamiento o filtración de agua para garantizar la calidad deseada.
- Controlar el suministro de agua: Asegúrese de que el compresor reciba un suministro de agua constante y adecuado. Controle el caudal y la presión del agua para garantizar que cumpla con los requisitos del sistema de lubricación del compresor. Un caudal insuficiente puede provocar una lubricación inadecuada, mayor fricción y posibles daños en los componentes del compresor.
- Implementar un sistema de refrigeración por agua adecuado: El aire comprimido genera calor durante el proceso de compresión, por lo que una refrigeración eficaz es fundamental para mantener temperaturas de funcionamiento seguras y una lubricación adecuada con agua. Asegúrese de que los mecanismos de refrigeración, como las camisas de agua o los sistemas de refrigeración externos, estén correctamente diseñados y dimensionados para proporcionar la capacidad de refrigeración adecuada. Supervise y controle la temperatura del agua para evitar el sobrecalentamiento y garantizar una lubricación óptima.
- Optimizar la distribución del agua: Una correcta distribución del agua dentro del compresor es esencial para una lubricación eficaz. Asegúrese de que el agua se distribuya uniformemente en todos los puntos de lubricación necesarios, como los cojinetes y otras piezas móviles. Un diseño e instalación adecuados de los sistemas de distribución de agua, incluyendo tuberías, conexiones y boquillas, son importantes para lograr una distribución uniforme y evitar zonas secas o una lubricación insuficiente.
- Mantenimiento regular: Implemente un programa de mantenimiento regular para el sistema de lubricación por agua. Esto incluye la inspección y limpieza periódica de los filtros, coladores o rejillas para evitar obstrucciones y mantener un flujo de agua adecuado. Verifique si hay fugas o fallas en el sistema de distribución de agua y soluciónelas de inmediato. Monitoree regularmente la calidad del agua y realice el tratamiento o la filtración necesarios para mantener condiciones óptimas de lubricación.
- Siga las instrucciones del fabricante: Siga siempre las instrucciones y recomendaciones del fabricante para la lubricación con agua. Los fabricantes proporcionan instrucciones específicas sobre la calidad del agua, los caudales, los requisitos de refrigeración y los procedimientos de mantenimiento de sus compresores. Cumplir con estas instrucciones garantiza que el compresor funcione dentro de sus parámetros previstos y mantenga una lubricación adecuada.
Siguiendo estas prácticas, se garantiza una lubricación adecuada del compresor de aire, lo que favorece un funcionamiento eficiente, minimiza el desgaste y prolonga la vida útil del equipo. El monitoreo y mantenimiento regulares, así como el cumplimiento de las directrices del fabricante, son fundamentales para optimizar la lubricación y el rendimiento general del compresor.
Are There Regulations Governing the Use of Water-Lubricated Air Compressors?
When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:
1. Occupational Safety and Health Administration (OSHA) Regulations:
OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.
2. Environmental Protection Agency (EPA) Regulations:
The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.
3. International Organization for Standardization (ISO) Standards:
The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.
4. Manufacturer Guidelines and Recommendations:
In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.
It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.
By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.
.webp)
Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.
editor by CX 2023-09-26
