Product Description
Product Description
Oil Free Piston Compressor
Oil-free technology, the packing parts should be oil-free lubrication, because this ensures the purity of the medium when it works. Crankshaft, connecting rod and crosshead parts are splash lubricated, so as to ensure the reliability of movement and ensure the cleanliness of gas. The vertical double-cylinder structure is adopted, which makes the whole machine smaller in volume, more compact and reasonable in structure, and has the characteristics of small volume, light weight, stable operation, low noise, simple structure, convenient operation, safety and reliability, selling well in China, and exported to Russia, Southeast Asia, South America and Switzerland…
Product Parameters
| Specifications | |||||
| Medium | gas mixture | Quantity | 1 | ||
| inlet pressure | 1bar | Inlet temperature ºC | 20 | ||
| Discharge pressure | 7bar | ||||
| Volume flow Nm3/h | 100 | Exhaust temperature (after cooling)ºC | ≤100 | ||
| Model | ZW-0.9/1-7 | Compressed series | 2 | ||
| Type | Z | Cylinders quantity | 2 | ||
| Piston stroke mm | |||||
| speed of crankshaft r/min | 740 | Voltage V | 380 | ||
| Cooling-down | By water | transmission | Direct-drive | ||
| Shaft power KW | 11 | Motor speed r/min | 720 | ||
| Motor | YBX3-180L-8 BIIBT4 | ||||
| Dimension mmXmmXmm | 2000*1300*1200mm | Unit weight | 1100KG | ||
| lubricating system | Crankshaft connecting rod crosshead | Oil lubrication | |||
| Cylinder and filler | Oil-free | ||||
| Material of the contact with the gas | Cylinder cover, pipeline | 3Cr13 | |||
| Fuselage and crankshaft | HT250 ,45 | ||||
| valve | stainless steel | ||||
| Supply of material scope | compressor main engine explosion-proof motor 1. water cooler inlet gas-liquid separator safety valve shared chassis belts pipeline components random spare parts anchor bolts technical documents Oil removal filter Non-explosion proof control cabinet |
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Company Profile
HangZhou CHINAMFG Industry Co.,Ltd covers an area of nearly 30,000 square meters, plant area of 20,000 square meters, with more than 50 sets of sophisticated equipment, the current annual output of 500 sets of compressor, the production scale in the industry in the international leading, with hydrogenfilling and hydrogenation station compressor delivery ability in1month at the fastest. Compressor products exported to the United States, Russia, India, Australia, Indonesia, Vietnam, Thailand, Singapore, North Korea, South Africa, East Timor, the United Arab Emirates and China ZheJiang and other countries andregions.
Users use live
FAQ
Q1: If you are factory or trade company?
We are manufacturer with more than 20 years.
Q2: What is your delivery time?
We promise 90 days once deposit paid and workshop drawings confirmed.
Q3: What is your payment terms?
We accept TT and L/C at sight.
Q4: What is your packing ?
Standard export.
Q5: Can you provide OEM design?
Yes, we can, we are factory under ourself R&D team, so custom regulator is welcome.
Q6: What is your MOQ?
Our MOQ is 1pcs.
Q7: What is your advantage with other competitors?
We are factory with excellent equipment and high quality control system, and our factory price is more competitive, fast
shipment with high quality, our service is also best with 24 hours on line for fast reply your requestments.
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Water Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Cylinder Position: | Horizontal |
| Structure Type: | Open Type |
| Compress Level: | Double-Stage |
| Customization: |
Available
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What Are the Safety Considerations When Using Water-Lubricated Compressors?
When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:
- Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
- Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
- Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
- Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
- Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
- Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.
It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.
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Can Water-Lubricated Compressors Be Integrated into Existing Systems?
Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:
Space and Compatibility:
- Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
- Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.
Water Supply:
- Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
- Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.
Installation and Configuration:
- Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
- Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.
System Performance and Optimization:
- System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
- System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.
Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.
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How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?
Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:
| Water-Lubricated Air Compressors | Oil-Lubricated Air Compressors | |
|---|---|---|
| Lubrication Method | Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. | Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation. |
| Performance | Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. | Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation. |
| Maintenance | Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. | Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks. |
| Environmental Impact | Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. | Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution. |
In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.
editor by CX 2023-10-07